How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

Cooking kebabs for many is a favorite culinary activity, and, both in the summer and in winter. After all, who will refuse a fragrant and juicy meat dish cooked from the freshest pork or lamb in an uncalaneous or stationary mangal. As a rule, it is installed on the site cleared from snow near the house.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

The brazier is useful to everyone, but best, if it is portable. It is possible to independently make the manufacture of such a device if you read all the nuances of this process in advance. In addition to the manufacturer details, it is also worth studying the characteristics of the material selection and take into account all the rules of operation of this device.

Peculiarities

If you decide to make a homemade brazier, you must first make sure that the size is the best solution for you to meet your family needs. It is also necessary to choose a metal that will be the most durable. To date, on the Internet, you can find instructions for making a large number of brass models that can be made from various raw materials. However, it is logical that metallic models use the greatest popularity.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

This is explained by several signs.

  • The convenience of use. Metal brand is easy to clean and wash, and if necessary, it is easy to disassemble if it has removable legs, or folded if it is folding.
  • The speed of cooking. It is the metal that it best keeps the heat, which makes it possible to make meats and vegetables to prepare on it not only as much even as possible, but also quickly.
  • High fire safety. If the firewood or coal will strongly spoil, then the dimensions of the mangala and the fact that it is made of metal will be able to prevent the emergence of a flammable situation. Metal can and will grow strongly, but there will be no serious ignition.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

  • Low cost. Now the metal is one of the most affordable and inexpensive materials for the manufacture of any kind of mangala. It is much cheaper than natural stone, refractory bricks or other heat-resistant materials.
  • Production rate. In the presence of welding and the required amount of metal, it is possible to make a similar brand in two or three hours and immediately start using it. For comparison: a brand of brick will have to do about a month, and it will not be possible to use it a few more days after completing.
  • Mobility. Even if the brand is not laid out, he is still a mobile – it can be easily transferred to any room of the type of landing or garage, where it will stand until the moment until it takes again. In this case, it will not adversely affect various natural phenomena.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

However, such a manga has a disadvantage – not very aesthetic appearance. But if you really understand what you are going to do, then turn the brand in the work of art will not be very difficult. Metal is also subject to corrosion, but due to the presence of special anti-corrosion products and constant care for it, he will be able to serve you a considerable amount of time.

Drawings and sizes

If you set out the goal of making a brazier, then in order for the result you did not disappoint, you should clearly formulate your requirements and take into account all the important factors that may affect the convenience of the product. For example, if your family consists of three or four people, then you will be enough mangal with dimensions of about 50 to 30 centimeters. Last Number Indicates Width. Such a distance allows you to put the shapeband over the fire, on which there will be somewhere 7-9 pieces of meat depending on their size.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

In addition, the length of the manga can vary. It all depends on how many skewers do you want to put at times on the bra. The standard distance between the skewers is somewhere 10 centimeters. That is, for eight skewers, it will take a leaf of 80 centimeters long, and for 9 – 90 centimeters.

However, it should immediately refuse the intention to make a brand too long. This decision will not only be uncomfortable, but also make the design itself extremely cumbersome.

If we talk about the height of the manga, then it should be somewhere 15-20 centimeters. This volume will be more than enough to not only accommodate firewood or coal in the grill, but also meat so that it does not come into contact with burning coals at all and did not burn.

How to make a collapsible brass: manufacturing technology

If you take the whole design, then the length of the bottom to the legs should be such that the person can stand smoothly and keep the skewers in a bent hand, and that it was convenient to turn the kebab during cooking. In addition, the brazier should be so that it can be calmly placed in the trunk. The automotive option should not take a lot of space. To make legs, you can use the rods in the form of a shelf in 25 or 30 millimeters, as well as four pieces of conventional reinforcement with a diameter of 8-10 millimeters.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

If you need a marching brazier, then as an example, we give the characteristics of one of the models.

Such a collapsible model will consist of the following elements:

  • The base of the mangala, made of solid steel sheet;
  • legs that have a diameter of 2 centimeters;
  • Frame made of angles and 4 pipes for fixing with a diameter of 17 millimeters;

How to make a collapsible brass: manufacturing technology

  • Two types of sides – longitudinal with three protrusions and side – with two;
  • cooper
  • Various fixing elements – washers and nuts;
  • Bolts.

How to make a collapsible brass: manufacturing technology

Such a brand is convenient because it is easy to fold. In the folded state, its length will not exceed 60 centimeters, and width – 30 centimeters.

Tools and equipment

In order to make a folding brand, you need to buy certain tools and elements. They can be purchased at the nearest construction store, as they are very accessible. Scientific materials can also be applied. You can make a simple design, not even using such a thing as a welding machine or fastening. In this case, it will simply be necessary to create a groove system.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

If specifically talk about the tools, then to create a mangy will be needed:

  • piece of sandwich;
  • pencil;
  • ruler;
  • roulette;

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

  • Drill with metal drills;
  • Bulgarian and disks to her;
  • Scissors for metal.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

If we talk about the materials, you will need only a sheet of steel with a thickness somewhere 3-3.5 millimeters. Before starting metal cutting, you need to make a layout of your future mangaal from cardboard. This will give an opportunity to at least see how it will look in reality and, if necessary, adjust such parameters such as width, length and height depending on your preferences. In addition, cardboard blanks can be used as a template.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

Production: Process Subtleties

To make a team of mangal with their own hands, you need drawings with paper first transfer to the metal and cut the items. As an example, consider the bracket for a kebab with a volume of 60 by 30 to 15 centimeters.

In this case, the drawing will look like this:

  • two side elements with dimensions 60 by 15 centimeters;
  • The bottom of the mangala of 60 sizes to 30 centimeters;
  • Two end sides with dimensions of 30 by 15 centimeters.

How to make a collapsible brass: manufacturing technology

The legs can be both separate elements and the continuation of the end items. If you give preference to the last option, then a number of adjustments must be made in the drawing of the end sides. It should be noted that for the convenience of using the mangal, its height should be about one meter. However, it all depends on the growth of a person, so that a deviation is allowed from this parameter by about 20 centimeters.

How to make a collapsible brass: manufacturing technology

Before cutting parts, it is necessary to decide which mounts will have such a folding brand.

Usually they are two species:

  • in the form of metal corners;
  • Footage, which are usually welded to the base.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

If there is no welding at hand, this does not mean that it is impossible to use the second option. In this case, you just need to apply the groove system, which will allow you to make no less reliable fasteners. However, for this in the drawings of the side parts, two or three protrusions must be made, which in their form will resemble the letter “G”. If we talk about the sizes of protrusions, then it should be somewhere and a half for three centimeters.

In addition, in the details of the end in the drawings it is necessary to make places where it is necessary to make cuts of a vertical type to insert fastenings in them. They can be done in order to firmly fix the bottom of the mangala. And only after the question with the fasteners will be resolved, you can proceed to cutting parts made of metal sheets. It is best to make the creation of details with the help of a grinder.

How to make a collapsible brass: manufacturing technology

When they are made, it is necessary to grasp all sections. You should be as cautious as possible, because it is very easy to cut about sharp metal edges. Also in the ends of your mangala, it is required to do holes that will serve as handles for him. With their help, if there is a need, it will be possible to easily carry a manbon on nature or rearrange it from place to place.

After the process of grinding the parts, the lateral walls will be required to do with a drill two rows of holes with a diameter of about one centimeter. Due to the presence of such holes, the air will be able to get to the coal. It is best to have them in the so-called checker order at about 40-50 millimeters from each other.

How to make a collapsible brass: manufacturing technology

If for some reason you decided to make the feet of the mantal removable, then at all angles of the bottom of the mangala, the nuts or the corners for fastening the legs should be fastened. By the way, they can be made either from the corners, or from a metal pipe.

When everything is fulfilled, it will be necessary to assemble the folding bracket to assess its functionality. This will help find shortcomings, if any, and quickly eliminate them.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

Painting ready mangala

In order to protect the portable mangal from the impact of corrosion and natural factors, it is usually painted. Previously, the coloring substances were not used, and in general they tried not to use chemistry, since in the process of burning firewood or coal, the paint began to seethe, published an unpleasant smell, the meat absorbed hazardous carcinogenic substances.

To date, manufacturers can offer paints whose use will be safe. The only problem for them can be a high temperature inside the manga. Even the most resistant coating may simply do not withstand high temperatures, burn and crumble.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

If we talk about the heat-resistant paints that exist today, they include various options.

  • Heat-resistant powder paints, which are perfectly suitable for coating homemade mangals. But the technology of their use is not easy, as the firing is required at very high temperatures.
  • Enamel based on porcelain. Such paints withstand temperatures up to + 600 degrees Celsius.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

In addition, it is possible to carry out metal oxidation, which is also known as binding. This process is quite complicated, but with a large desire it can be carried out even by a handicraft method at home. For this, the manga box must be processed using 5 percent sulfuric acid. After that, the design must be boiled in a thick solution of alkaline soap for one and a half hours.

Alternative – Leave a brand in sodium solution for two hours. After such procedures, the metal will simply be covered with a black non-stick coating, which will be excellent protection against corrosion. However, this method is rather unsafe, as handling sulfuric acid should be carefully.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

Use: Tips

After each use, the collapsible brazier is necessary to cool and thoroughly clean from soot and ash, which will necessarily fall on its walls and the bottom. It should be said that in no case do not need to stew a brazier or cooling it with water. Metal should cool solely naturally.

How to make a collapsible brass: manufacturing technology

How to make a collapsible brass: manufacturing technology

Another important advice is that after the end of the barbecue season, the brazier must be disassembled and inspecting for deformations. If defects are detected, they need to be eliminated, and chipped paints should be squeezed. In addition, you need to smear various moving elements or canopies for winter if you used them.

How can you make sure, make a brand with your own hands is not so difficult. The main thing is to accurately calculate all the parameters, as well as have minimal metals skills. Thanks to this, you can easily and pretty quickly make a branded your dreams with your own hands and enjoy amazing kebabs at any time of the year.

How to make a collapsible brass: manufacturing technology

The juggle design of the fast assembly (without welding and other fasteners) is clearly demonstrated in video.

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